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Biscuit Making Machinery / Baking Machinery


We provide a wide range of biscuit manufacturing plants and biscuit baking ovens to our customers.



Dough Mixer

A. Application: The machine is used for mixing various ingredients such as flour, sugar, fat, water, and other chemicals for making hard, soft or fermented dough for making biscuits.

B. Design:
A base plate over which two side frames are fitted for taking the load of mixing chamber which is fitted on side frames. In the mixing chamber two Z/sigma type-mixing blades are fitted which rotate at different speeds in opposite direction to mix various types of soft/hard dough for achieving required glutton of dough. An electrically operated tilting device is also fitted to tilt mixing chamber to unload mixed dough. The machine is covered from all sides to avoid dust and accidents etc.

C. Capacity:
100 Kg. Flour, 200 Kg. Flour, 300 Kg. Flour per batch.

D. Contact parts:
In standard model all contact parts are made in mile sheet/ cast iron but the top lid in S.S.-304. However all contact parts can be supplied in S.S.-304.

E. Leakage protection:
The mixing bowl is protected by double oil seals with gland rope in all four shafts of blades to avoid leakage of liquids from the mixing chamber.

F. Power load:
10HP & 1 HP, 20HP & 2HP, 30 HP & 3 HP respectively.



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Rotary Moulder
(Pre Baking Forming by Glucose, Cookies, and all types of Sweet variety and Cream Biscuits.)

The dough to be moulded is fed into the hopper and a forcing roller forces the dough into the cavities of the moulding roller made out of gun metal, uniformly engraved and coated with food grade Teflon. Excess dough is cleared with a knife, which is held by a holder made from tool steel, to ensure uniform filling.

An adjustable rubber roller conveying the discharge cotton web, presses it uniformly against the moulding roller for perfect transfer of molded pieces from the moulding roller on to the web.

The purpose of three drives is, speed of the forcing roller influences the density of dough forced in to the moulding cavity. The speed of the die roller influences the production speed. The discharge web speed influences the shape of the biscuits produced along the web or across the web.

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Rotary Moulder



Rotary Cutter/ Laminator

Application:
The single head rotary cutter prints fine design on a continuously fed dough sheet and also cuts out the individual dough piece.

Operation
The unit powered by 1.5KW helical geared motor and speed controlled by AC frequency controller. Drive is given to cutting roller only to accommodate different sizes of die's in this machine.

Rubber lined anvil roller is adjustable in height so that pressure can be controlled at both sides in parallel or independently. The anvil roll is being driven by friction of the cutting web, which is independently powered by its own separate drive. For safety reasons the cutting roll is provided with guard, removal of which stops the motor.







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Biscuit Baking Oven
(Industrial plants for the production of crackers, snacks, hard sweet biscuits, capacity 200kg/hr to 4000kg/hr)

Construction :
The oven body consists of steel steamtight tunnel with appropriate divided zones along with heating chambers and stainless steel expansion joints are provided in order to eliminate the expansion of the oven sections. The inspection windows are provided for inspection of the baking goods during the process.

Heating Chambers :
The complete chambers will be insulted from outside and fully automatic oil/gas burners shall be fitted to produce required heat and temperature shall be controlled by automatic temperature controller fitted to the main control panel. The dynamic balanced stainless steel fans/blowers are provided to re-circulate the heat and to increase the efficiency to the plant with the help of appropriate electric motors.

Baking System :
The baking takes place by heat radiators located under and above the wire mesh band. The closed circulation system having slight vacuum so that the combustion gases can not enter into the baking zone. The moisture inside the baking zone should be controlled by separately by another blower having proper damper controller.

Insulation :
The complete oven will be covered with 8" or 10" thick mineral wool from top, bottom and the sides to preserve heat loss

Dive & Conveyor Band :
Appropriate A.C or Dyno D.C Drive is being fitted to drive the Z-47 articulate wire mesh band on two rollers provided on both end of baking oven.

Electricals :
Auto - electric control panel is provided along with safety devices to operate all electric motors, drives and also to control temperature to maintain required uniform heat at each baking zone by thermostatical auto temperature controller.


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Cooling Conveyor & Stacking Machine

Construction :
Cooling conveyor is made in a modular construction of 2.5 Mtrs. long and connected together to form the required length. The supporting side channels are fabricated from 3mm thick M.S. sheet.

Idle rollers are spaced at 750mm apart on conveying direction and 1700mm on the return direction. All the idle rollers are of 48mm dia, mounted on 6004 ZZ deep groove ball bearings with grinding finish and hard chrome plated for hygienic conditions.

As you know very well practically about the droppings of oil from the cloth due to rubbing of cloth against tie angles when producing high fat biscuits. To minimise this we replaced the all tie angles also with idle rollers. This might costs little extra, but you can maintain hygienic conditions at working area.

Drive drums are two no's. of 220mm dia and projections are made on the surface of drums to minimise slip or covered with friction grip rubber tape. Manual tensioning and tracking are provided.

You can rely only on feeder table to stack the oil sprayed biscuits which does not require more travel after oil spraying.







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Oil Spray

The Oil Spray Machine is used to spray fine most of edible oil on the top and bottom of hot biscuits coming out of oven before being transferred to cooling conveyor.







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Cream Biscuit Sandwitching Machine

Construction :
We manufacture and export wire cut type cream biscuit sandwiching machine, which is designed to produce a wide range of biscuit sandwiches in various shapes and sizes. Cream deposit can be uniformly thick or thin... large or small.... square or rectangular... as required to match base biscuit size and shape.

Features:

» Automatic self contained unit.
» All stainless steel contact parts.
» 2 models to suit biscuit size.
» Ease of change over to different varieties of biscuit in minimum time.
» Sandwiches are stacked on edge in rows on take-off conveyor for easy packaging.
» Simple to operate and easy to maintain.
» Compact, mobile and easy to clean.
» Finer engineering
» Superior construction
» More functional design
» More efficient operation

Cream Biscuit Sandwiching Machines
»
Fine & Superior Construction
» Efficient operation
» Profitable Production
» On time & Hassle free Production
» Low maintainance
» Less Man Power & More Hygienic Work
» Simple Operation
» Compact Mobile and Easy to clean




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BISCUIT MAKING MACHINERY / BAKING MACHINERY
Dough Mixer | Rotary Moulder | Rotary Cutter/ Laminator | Biscuit Baking Oven
Cooling Conveyor | Oil Spray | Sandwiching Machinery

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